Our Technology

Innovative VSI Crushing Technology for Superior Performance

Ebadi Vertical Shaft Impact Crusher Technology

The Ebadi Vertical Shaft Impact Crusher represents the pinnacle of crushing technology, designed to optimize the crushing process for maximum efficiency and product quality. We've perfected this technology over decades of research and development.

Our crusher uses rock-on-rock or rock-on-metal impact crushing principles, allowing for precise control over the final product shape, size distribution, and quality.

How VSI Technology Works

1

Feed Introduction

Material enters the crusher through a central feed tube and is directed into a high-speed rotor.

2

Acceleration

The rotor accelerates particles to velocities of 50-85 m/s, generating significant kinetic energy.

3

Impact Crushing

Particles impact either against the anvil ring (rock-on-metal) or against a curtain of cascading material (rock-on-rock).

4

Material Flow

The crushed material falls to the bottom of the chamber and is discharged, ready for screening or final use.

Diagram showing the internal operation of an Ebadi VSI Crusher

Technological Advantages

Superior Particle Shape

Our VSI technology produces consistently cubical particles with excellent shape factor, critical for high-quality concrete and asphalt applications.

Energy Efficiency

Advanced rotor design and optimized crushing chamber geometry minimize energy consumption while maintaining high throughput.

Versatile Operation

Adjustable operating parameters allow for processing a wide range of materials from soft limestone to hard granite and even recycled materials.

Reduced Wear Costs

Rock-on-rock crushing configuration significantly reduces wear costs compared to traditional crushing methods.

Our Innovations

Dual-Chamber Rotor Design

Our patented dual-chamber rotor design in the Ebadi Vertical Shaft Impact Crusher increases throughput by up to 30% while maintaining product quality and reducing wear.

Advanced Wear Materials

Proprietary composite wear materials extend part life by up to 40% compared to industry standards, significantly reducing downtime and maintenance costs.

Smart Monitoring System

Integrated sensors and IoT technology enable real-time monitoring of crusher performance, predictive maintenance, and remote operation.

Eco-Friendly Design

Our Ebadi Vertical Shaft Impact Crusher features reduced energy consumption, lower noise levels, and dust suppression systems for environmentally responsible operation.

Research & Development

At our state-of-the-art R&D center in Tehran, our team of engineers continually works on advancing the Ebadi Vertical Shaft Impact Crusher technology. We invest over 8% of our annual revenue in research and development to maintain our technological edge.

Our current research focuses on:

  • Advanced materials science for extended wear life
  • AI-driven optimization of crushing parameters
  • Energy recovery systems to further improve efficiency
  • Performance enhancements for specialized applications

Experience the Ebadi Vertical Shaft Impact Crusher

Contact our technical team for a consultation on how our technology can optimize your crushing operation.

Get in Touch